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[原创] ST IPS4260L四路低边智能电源开关解决方案

关键词:电源管理 智能电源开关 IPS4260L

时间:2018-07-20 11:00:26       作者:ST       来源:中电网

ST公司的IPS4260L是单片高速(FSW = 100 kHz)器件,能驱动四路独立的容性,电阻或电感负载,工作电压8V-50V,具有单独的保护,VCC欠压锁住,高速工作(tr, tf< 1 μs),可由外接电阻编程负载电流限流水平,典型负载电流:0.5A(每路)/2A(一路),设计满足IEC 61131-2要求,主要用在可编程逻辑控制(PLC),工业PC外设输入/输出,数字控制机和通用低边开关应用.本文介绍了IPS4260L主要特性,框图和应用电路,以及评估板STEVAL-IFP029V1主要特性,电路图,材料清单和PCB设计图.

The IPS4260L is a monolithic high speed (FSW = 100 kHz) device, which can drive four independent capacitive, resistive or inductive loads with one side connected to supply voltage.

Four integrated inductive catch diodes clamp the turn-off transients generated by inductive loads combined with proper external TVS allowing fast decay even with huge inductance. Each channel is protected by the overload protection limiting the output current in case of overload. The IC allows the overload current limitation level (ICOLIM) to be set by an external resistor on ILIM pin.

Built-in thermal shutdown protects the chip against overtemperature even in case of short-circuit. If enabled, the integrated cut-off protection features a non-dissipative protection in case of overload; it limits both the output average current value and, consequently, the device overheating. Cut-off delay/restart can be programmed by external resistors on CoD pin; it can be disabled by shorting CoD to GND.

Two common diagnostic open drains pins (OL, for open load and FLT for overload and thermal shutdown) together with the four open drain on each INx pin (overload and thermal shutdown) feature an extensive diagnostic of the chip.

IPS4260L主要特性:

 8 V to 50 V operating voltage range
 Four independent protected channels
 VCC undervoltage lock-out
 High speed operation (tr, tf< 1 μs)
 Programmable load current limitation level by external resistor
 Typical operating load current: 0.5 A (per channel) / 2 A (one channel)
 Thermally independent junction overtemperature protections
 Programmable non-dissipative short-circuit protection (cut-off) by external resistor
 Open load (off-state) and short-to-ground common diagnostic activated by external pull-down resistors
 Fast demagnetization of inductive loads with integrated catch diodes clamping turn-off transients
 Ground and VCC wire break protection
 VCC overvoltage protection
 Common open load diagnostic
 Common thermal shutdown and overload diagnostic
 Per channel thermal shutdown diagnostic
 Designed to meet IEC 61131-2
 Miniaturized HTSSOP20 package

IPS4260L应用:

 Programmable logic control
 Industrial PC peripheral input/output
 Numerical control machines
 General low-side switch applications

图1.IPS4260L框图

图2.IPS4260L应用电路图

评估板STEVAL-IFP029V1

Quad low side driver demonstration board based on IPS4260L The STEVAL-IFP029V1 is an evaluation board designed to analyze the functions of the IPS4260L fastquad low-side intelligent power switch. The application board has been designed to meet the industrialstandard requirements concerning:

1. Galvanic isolation between logic and power stages.
High speed dual channel optocouplers have been used both for signals forwarded to the deviceand for feedback signals.

2. Reverse polarity protection.
VCC (power stage) supply voltage is protected versus reverse polarity by D1.
Reverse polarity protection is implemented for the logic stage supply voltage (VDD) by D8.

3. EMC requirements (surge, burst and ESD).
On board TVS devices on VCC, VZ and VDD (U8, U2 and U9, respectively) clamp overvoltage forsurge test. The STEVAL-IFP029V1 meets IEC61000-4-2, IEC61000-4-4 and IEC61000-4-5industrial standards.

This dual layer design meets the thermal requirements of the application: dedicated copperareas reduce Zth and then enhance the thermal dissipation response when the device isused in switching mode. The integrated channel-independent thermal protection of theIPS4260L is reported to the user by turning on the red LED D3. The R17, R18, R19 andR20 resistors activate the open load detection feature integrated in the IPS4260L: the redLED D2 is turned on if one, or more, of the four outputs are left open. The board mountsfour green LEDs (D4, D5, D6 and D7), one for each of the four output stages: each greenLED turns on once the correspondent channel is activated. Some features can be modifiedby few changes in the application components. For example the default current limitationthreshold can be modified through R23, while the cut-off duration time (default = 2 ms) canbe modified through R4 (refer to the IPS4260L datasheet for the selection of R4 and R23).

The IPS4260L can be driven by a user friendly (STSW-IFP029GUI available on www.st.com) by connecting the STEVAL-IFP029V1 through the STEVAL-PCC009V2 to a Win OS laptop/PC.

图3.评估板STEVAL-IFP029V1外形图

评估板STEVAL-IFP029V1主要特性:

 Dedicated voltage supply for logic (VDD) and power (VCC) stages
 VCC operating voltage from 8 V to 36 V
 VDD operating voltage range 3.3 V to 5 V
 Default limitation current 1 A per channel
 Default cut-off delay time 2 ms
 Max.switching frequency
 High speed opto-isolation for driving and feedback diagnostics
 Red LED for thermal and cut-off channel status signalization
 Red LED for open load detection in OFF-state
 Thermal shutdown
 Reverse polarity protection
 Designed to meet EMC standard requirements: IEC61000-4-2, IEC61000-4-4,
IEC61000-4-5

图4.评估板STEVAL-IFP029V1电路图
评估板STEVAL-IFP029V1材料清单:



图5.评估板STEVAL-IFP029V1 PCB元件布局图

图6.评估板STEVAL-IFP029V1 PCB布局图(顶层)

图7.评估板STEVAL-IFP029V1 PCB布局图(底层)
详情请见:
http://www.st.com/content/ccc/resource/technical/document/datasheet/group3/e9/7c/0a
/07/55/9e/43/99/DM00433744/files/DM00433744.pdf/jcr:content/translations/en.DM00433744.pdf

http://www.st.com/content/ccc/resource/technical/document/user_manual/group0/18/02/55/b1
/72/12/4c/5d/DM00438897/files/DM00438897.pdf/jcr:content/translations/en.DM00438897.pdf

以及http://www.st.com/content/ccc/resource/technical/layouts_and_diagrams/schematic_pack/group0/c7/3e/6f/cc/49/14/42/63/STEVAL-IFP029V1_schematics/files/steval-ifp029v1_schematic.pdf/jcr:content/translations/en.steval-ifp029v1_schematic.pdf
http://www.st.com/content/ccc/resource/technical/document/bill_of_materials/group0/8d/a4/ff/2f/d3/3a/44/f6/STEVAL-IFP029V1_BOM/files/steval-ifp029v1_bom.pdf/jcr:content/translations/en.steval-ifp029v1_bom.pdf
en.DM00433744.pdf
en.DM00438897.pdf
en.steval-ifp029v1_schematic.pdf
en.steval-ifp029v1_bom.pdf
en.steval-ifp029v1_gerber.zip

 

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